1. What makes the IP Filtration Automated Self-Cleaning Strainer different from traditional bag filters or manual strainers?

Unlike bag filters that require frequent manual changeouts, downtime, and disposal, our strainer uses rotating heavy-gauge SS316 brushes to mechanically scrub the 50-500 micron wedge wire basket without backwashing. Solids drop into the bottom sump and are purged automatically into a roll-off bin or pit—providing continuous flow, no interruption during cleaning, and dramatically reduced labor, consumables, and waste.

 

2. What flow rates and applications is the strainer designed for?

The system handles high-load/high-flow produced water, with duplex configurations supporting up to 30,000 bbl/day (or more in parallel setups). Key variants include:

• SWD pre-downhole pumps (50-300 μm) – reduces acidizing and downtime.

• SWD incoming pre-tank battery (300-500 μm) – cuts tank cleanouts/pump-outs.

• Recycle/reuse pre-ASTs (300-500 μm) – lowers tank cleaning and chemical costs.

• Recycle/reuse pit cleaning (300-500 μm+) – de-sludges pits indefinitely in recirculation loops.

 

3. How does the cleaning cycle work, and does it interrupt flow?

Cleaning is fully automated and dP-triggered (adjustable 0-160 psi via dual transmitters and 7" HMI). The internal scraper rotates to remove buildup, solids collect in the sump, and the SS316 purge valve (2" or 3") opens briefly to flush. Clean fluid continues flowing uninterrupted—even during the cycle. In multi-unit/duplex systems, one vessel cleans while the other operates, ensuring zero downtime.

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4. What materials and construction ensure durability in produced water service?

The system is ASME U-coded with heavy-wall SS316 construction, internally lined for extra corrosion resistance (ideal for H₂S, CO₂, chlorides, and sour conditions). It includes a single cartridge mechanical shaft seal, NEMA 56C TEFC motor, and skid-mounted design with bypass manifold, lift points, forklift pockets, and integrated lift arm for easy servicing.

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5. How much maintenance is required, and what is the expected uptime?

Minimal operator intervention—unmanned operation with remote access, data logging, and HMI controls. Brushes and baskets are heavy-duty for long life; interchangeable parts are stocked in Texas for quick replacement. Users typically see significantly reduced tank cleanouts, acid jobs, and pump maintenance, leading to >98% uptime in high-solids environments.

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6. What is the typical lead time and availability?

New builds take 14-16 weeks, but stock units are often available for faster deployment. Fully assembled, turn-key skid requires only power and dirty water inlet—ready for quick integration.

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7. How does this strainer improve economics and sustainability in SWD or recycling facilities?

It slashes OPEX by reducing tank cleaning frequency (or eliminating it in recirculation setups), chemical treatment/sludge handling costs, and acidizing needs. Less waste means lower disposal fees, reduced trucking emissions, and better alignment with ESG/recycling goals (e.g., Permian trends toward 50-80% frac water reuse). ROI often comes from downtime savings and extended asset life.

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8. Can the system handle high solids loading from frack flowbacks?

Yes—designed specifically for produced water with high TSS, proppants, iron sulfide, and organics. Upstream placement protects downstream equipment, prevents injection well fouling, and supports cleaner recycle water for fracking.

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9. Is remote monitoring and control available?

Yes—the 7" HMI includes data logging, adjustable setpoints (e.g., dP, cleaning interval), and remote access for real-time status, alerts, and adjustments without on-site visits.